Belt Monitoring: X-ray Detection System (Fixed Installation)
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Belt Monitoring: X-ray Detection System (Fixed Installation)
Belt Monitoring: X-ray Detection System (Fixed Installation)
Belt Monitoring: X-ray Detection System (Fixed Installation)
Belt Monitoring: X-ray Detection System (Fixed Installation)
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  • Belt Monitoring: X-ray Detection System (Fixed Installation)
  • Belt Monitoring: X-ray Detection System (Fixed Installation)
  • Belt Monitoring: X-ray Detection System (Fixed Installation)
  • Belt Monitoring: X-ray Detection System (Fixed Installation)
  • Belt Monitoring: X-ray Detection System (Fixed Installation)

Belt Monitoring: X-ray Detection System (Fixed Installation)

By utilizing X-ray imaging and automated recognition analysis software, it regularly detects damage to steel cord belts—ensuring safe, efficient conveyor operations and preventing costly downtime.

STOP BREAKDOWNS BEFORE THEY BREAK YOU!

The system provides a comprehensive view of the conveyor belt's internal structure in real time, without requiring a conveyor stop. This allows for precise detection of faults, including steel wire rope splits, core glue damage, non-standard splices, repairs, punctures, splice movement, factory defects, rust, hazardous splices, and more.

  • Two-stage staggered butt and transition splice.
  • Rounded voids visible at the leading edge of cord ends.
  • Cords are missing from the splice edge.
  • Variable center butt gap.

  • Edge cords are damaged or missing.
  • A stray breaker member or foreign object is present across the belt center.
  • Edge cords are damaged and missing.
  • Two cords are corroded and loose.

Functions


1.6mm Ultra HD Imaging Holographic Data Storage
Real-Time Display Comprehensive Safety Analysis Reports
Automated Defect Detection Video Playback Functionality
Precise Fault Positioning Unattended, Continuous Operation

 

Key Features


Component


How It Works


The product consists of two main sections: the on-site detection unit and the remote control unit, connected via single-mode optical fiber. The on-site detection unit includes an X-ray generator, an X-ray receiver, and a control host, while the remote unit features an industrial computer and optical terminal.

 

New Interface


  • System replays the entire belt operation at adjustable speeds for detailed viewing.
  • Double-clicking any defect jumps directly to its image, saving review time.
  • Defects are precisely located using pixel data, displayed in the observation window and report.
  • Magnifying tool helps inspect splits, rust, and other defects.

 

How To Use


Installation


Installing in the lower belt position will not affect the normal operation of the belt conveyor.

 

Technical Specification


PERFORMANCE PARAMETER

System operating voltage

AC 127V~240V

System operating current

<4A

Admissible of rubber belt speed

≤ 9.6m/s

Admissible of rubber belt width

≤2.2m

Admissible of rubber belt thickness

≤80mm

Communication mode

Ethernet/optical

Communication distance

≤20Km

Protection grade

Ip57

Resolution rate

1.6mm×1.6mm

Identify minimum fracture

1.6mm

Identify minimum twitch

3mm

Defect positioning error

Horizontal ≤1cm, longitudinal ≤ 5cm

Download The PDF

Looking for more details? Download the PDF to explore this equipment in depth.

Case Highlights


  • Belt edge cord missing and edge rubber damaged to both sides.
  • Belt edge cord missing and edge rubber damaged to both sides.
  • Nine damaged cord
  • Edge rubber impacted.
  • Edge rubber impacted.
  • Two-stage staggered butt and transition splice.
  • Damaged cords present within the splice area.
  • Improperly cut cords within the splice.
  • Squared voids observed at the cord ends through transitions and butts, likely caused by pulled cord members, non-consolidated rubber, or insufficient pressure.
  • Multiple edge cords missing from the adjoining belt ends and the splice.
  • Old splice design.
  • Two-stage straight butt and transition splice.
  • Edge damage observed. Missing edge cords.
  • Edge cords oriented in the direction of travel.
  • Variable center butt gap.

Consulting products

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You can also contact us at +86-351-7023236 or Email info@sxddck.com


By utilizing X-ray imaging and automated recognition analysis software, it regularly detects damage to steel cord belts—ensuring safe, efficient conveyor operations and preventing costly downtime.

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