Belt Monitoring: 3D Longitudinal Rip Monitoring System

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Belt Monitoring System

Using advanced 3D visual scanning, this innovative technology detects belt longitudinal rip in real time with high precision—enhancing safety, preventing unnoticed damage, and extending the life of your conveyor belts.

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3D VISION: BECAUSE CONVEYOR RIPS DESERVE A CLOSE-UP!

Experience the future of conveyor belt monitoring with cutting-edge visual scanning technology. Our advanced real-time 3D imaging reveals tears and rips in stunning detail, instantly showcasing the full extent of damage—length, width, and depth—with unmatched precision. Detect issues faster and with greater clarity than ever before, ensuring smooth operations.

Recognition rate of over 98%, detection accuracy reaching up to 1mm

Functions

1mm Ultra HD Imaging	Holographic Data Storage
Real-Time 3D Imaging	Increased Accuracy
Automated 24/7 Monitoring	Video Playback Functionality
Precise Fault Positioning	Unattended, Continuous Operation

Key Features

Component

How It Works

With 3D Point Cloud Image Technology, TDI-S system captures the 3D structure of an object by projecting a light pattern onto its surface and using sensors to measure the pattern's deformations. These measurements calculate the 3D coordinates, forming a detailed point cloud.

New Interface

System replays the entire belt operation at adjustable speeds for detailed viewing.
The product's software uses a B/S (Browser/Server) architecture, allowing integration with an intelligent transportation platform for multi-device control and centralized management.
The old damage filtering function detects new tears, preventing false alarms for accurate monitoring.

How To Use

Installation

The longitudinal rip detector installed in front of the loading point, positioned between the upper and lower belts, and monitors the non-carrying surface of the upper belt.

Technical Specification

PERFORMANCE PARAMETER
System operating voltage	AC 80V~250V
System operating current	≤2A
Admissible of rubber belt speed	≤ 7m/s
Admissible of rubber belt width	Limitless
Communication mode	Ethernet/optical
Communication distance	≤20Km
Protection grade	Ip67
Identify minimum rip width	1mm
Identify minimum rip length	50mm
Software operating environment	Windows10, 64
Environmental requirements	Highly adaptable to complex environments