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Belt Monitoring: X-ray Detection System (Mobile Type)

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Belt Monitoring: X-ray Detection System (Mobile Type)

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Belt Monitoring System

A compact mobile X-ray system for steel cord belts—50% smaller and 33% lighter than fixed units. It enables quick setup, real-time inspection, and high-speed monitoring of steel cord breakage across various belt widths.

+86-351-7023236

info@sxddck.com

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MONITOR, PREVENT, AND KEEP YOUR CONVEYOR IN TOP SHAPE!

The system offers a comprehensive view of the conveyor belt‘s internal structure, enabling precise detection of faults such as steel wire rope split, core glue damage, non-standard splices, repair, smashed through, splice movement, factory defect, rust, dangerous splices, etc.

Two-stage staggered butt and transition splice.
Rounded voids visible at the leading edge of cord ends.
Cords are missing from the splice edge.
Variable center butt gap.


Edge cords are damaged or missing. A stray breaker member or foreign object is present across the belt center.	Edge cords are damaged and missing. Two cords are corroded and loose.

Functions

1.6mm Ultra HD Imaging	Holographic Data Storage
Real-Time Display	Comprehensive Safety Analysis Reports
Automated Defect Detection	Video Playback Functionality
Precise Fault Positioning	Unattended, Continuous Operation

Key Features

Component

How It Works

The laptop sends commands to the X-ray receiver to power on and start data acquisition.
The X-ray beam from the generator passes through the belt.
The photoelectric sensor in the receiver captures the X-ray beam.
The sensor converts the data into a visual image and sends it to the laptop for display, analysis, and storage.
Once the process is complete, the captured data is automatically stored on the laptop for future use.

New Interface

System replays the entire belt operation at adjustable speeds for detailed viewing.
Double-clicking any defect jumps directly to its image, saving review time.
Defects are precisely located using pixel data, displayed in the observation window and report.
Magnifying tool helps inspect splits, rust, and other defects.

How To Use

Installation

The system installs on the return path without affecting operations. It’s modular, adaptable to various sizes, dust-proof, and works in harsh environments. Lightweight and easy to install by one person, it requires AC127V-240V power and flat ground.

Technical Specification

PERFORMANCE PARAMETER
System operating voltage	AC 127V-240V
System operating current	≤4A
Belt speed	0-9.6m/s
Belt width	≤2.2m
Communication mode	Ethernet/Optical
Communication distance	≤120km
Protection rating	IP57
Resolution rate	1.6mm x 1.6mm
Identify minimum fracture	1.6mm
Identify minimum movement	3mm
Defect positioning error	Horizontal <1cm；longitudinal <5cm
Software operating environment	Windows 10&11
Environment temperature	-15℃~＋40℃

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Case Highlights

	Belt edge cord missing and edge rubber damaged to both sides.
	Belt edge cord missing and edge rubber damaged to both sides. Nine damaged cord
	Edge rubber impacted.
	Edge rubber impacted.
	Two-stage staggered butt and transition splice. Damaged cords present within the splice area. Improperly cut cords within the splice. Squared voids observed at the cord ends through transitions and butts, likely caused by pulled cord members, non-consolidated rubber, or insufficient pressure. Multiple edge cords missing from the adjoining belt ends and the splice.
	Old splice design. Two-stage straight butt and transition splice. Edge damage observed. Missing edge cords. Edge cords oriented in the direction of travel. Variable center butt gap.